japanma.net
Mass ProductionCapability Asset

Precision burr-free press-formed terminal parts for Li-ion batteries

Complex 3D metal stamped/forged terminals and connectors for automotive EV batteries produced via integrated press processing on general presses.

Problem solved

EV battery terminals require intricate non-axisymmetric shapes with zero burrs, high precision, and durability under thermal/vibration stress, which traditional machining or simple stamping cannot achieve cost-effectively at volume.

Application contexts

  • automotive Li-ion battery packs
  • hybrid/EV terminal components
  • high-reliability electrical connections

Technical principle

Fusion of precision cold forging and multi-stage press processing to form complex bosses, threads, and 3D geometries in a single integrated operation on standard presses.

Typical use cases

  • Custom battery terminal production for Tier-1 EV suppliers
  • High-precision connectors for energy storage modules

Partnership route

How global engineering teams typically engage this asset.

01Nda
02Feasibility Review
03Prototype
04Pilot Production
05Mass Production

Helpful to include: part geometry / tolerance specs · annual volume · material preferences · surface finish requirements

Have specific parameters to run against this asset?

Submit a Challenge Brief

Provider

Source & provenance
  • Source: METI SME project page and company site
  • Original language: JAPANESE
  • Summary AI-assisted; translation status: Unreviewed