End-to-end CFRP/GFRP composite development from custom resin formulation to integrated assembly
60-year track record of full-spectrum CFRP product creation: in-house thermoset resin formulation, structural design and FEM analysis, mold fabrication, autoclave and filament-winding molding, 5-axis machining, coating, and system-level integration. Supports volume from single prototypes to 10,000+ units/month.
Problem solved
Overseas buyers of precision CFRP components — especially for semiconductor equipment, wind energy, and medical devices — typically must coordinate separately with a resin formulator, a design house, a molder, and a machinist. This fragmented supply chain multiplies qualification cost, lead time, and IP exposure risk.
Application contexts
- Semiconductor manufacturing equipment precision components
- Wind turbine blades (GFRP, up to 15m length)
- Satellite structural components and antenna reflectors
- Drone airframes (monocoque CFRP with foam core)
- Medical imaging equipment (X-ray-transparent CT bed panels)
- Automotive CFRP interior and structural parts
- Radio-wave-transparent radomes (ground, airborne, naval)
Technical principle
Five integrated capabilities: (1) Material development — custom epoxy, phenolic, and BMI resin formulation to meet specific thermal/mechanical/chemical requirements. (2) Design and analysis — CAD/CAM, FEM structural/thermal/radio-wave simulation. (3) Molding — autoclave (large-capacity), filament winding (for tubular/tank shapes), hand layup, and press molding. (4) Machining and finishing — 5-axis CNC, painting, surface treatment. (5) Integration — assembly of composite structures with electrical, mechanical, and optical subsystems.
Typical use cases
- Semiconductor OEM seeking CFRP precision chambers with custom resin for plasma/chemical resistance
- Wind turbine blade manufacturer looking for a certified GFRP blade production partner with 15m+ capability
- Medical device company needing CFRP CT table tops that are X-ray transparent, lightweight, and patient-rated load capable
Partnership route
How global engineering teams typically engage this asset.
Helpful to include: Can your in-house resin formulate for specific working temperature and chemical exposure requirements? · What is the maximum part size and weight your facilities can accommodate? · Do you have experience with radio-wave-transparent composite radome design and testing? · What is your current capacity for medium-volume production (1,000–10,000 parts/month)?
Have specific parameters to run against this asset?
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- Source: スーパーレジン工業株式会社の強み
- Original language: JA
- Summary AI-assisted; translation status: Unreviewed