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PrototypeCapability Asset

Chemical Etching TGV and Cavity Processing for Glass Substrates

Chemical etching-based micro-processing service for TGV through-holes and cavity recesses in glass, using in-house custom-blended etchants to handle diverse glass compositions for semiconductor packaging and advanced substrate applications.

Problem solved

The difficulty of producing crack-free TGV vias and precision cavities in varied glass compositions, especially for non-standard glasses where conventional laser-only or standard etching processes produce suboptimal results.

Application contexts

  • Embedded glass cavity substrates for component integration
  • Glass interposer prototyping for semiconductor packaging
  • Microfluidic device glass substrates
  • OLED sealing/encapsulation glass processing

Technical principle

Ultra-short-pulse laser creates modified regions along the intended via/cavity path. The modified glass is then preferentially etched away using custom-blended HF-based etchant formulations. In-house etchant development allows optimization for each glass composition's etch rate, anisotropy, and surface quality requirements. The chemical approach avoids the mechanical stress and microcracking of dry machining.

Typical use cases

  • TGV micro-via development on non-standard glass compositions for R&D
  • Small-batch glass cavity substrates for embedded passive/active device integration
  • Rapid prototype glass interposer samples for proof-of-concept

Partnership route

How global engineering teams typically engage this asset.

01Technical Interview
02Nda
03Feasibility Review
04Prototype

Helpful to include: Minimum TGV via diameter and positional accuracy achievable · Glass composition compatibility list with process recipes · Maximum substrate size and thickness range · Cavity depth control accuracy and minimum feature size

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Provider

Source & provenance
  • Source: ガラス受託加工TOP - 武蔵野ファインガラス
  • Original language: JA
  • Summary AI-assisted; translation status: Unreviewed